Products
Motor Winding Automation Equipment / Motor Stator / Flyer Winding

Automatic External Stator Flyer Winding Machine

WMS01-FLY / WM02-200FLY / WM02-360FLY / WM04-200FLY

Engineered for high-volume production of outer-wound motor stators, this solution integrates flyer-type precision winding, controlled wire layering, and dual-station automated loading and unloading to deliver stable, high-efficiency coil processing, improved winding consistency, and optimized throughput for a wide range of outer-wound stator applications.

Product Details

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Advantages

01
Suitable for integrated stators and outer-wound stator winding processes.
02
Enables fast flyer winding with accurate coil formation and optional wire preparation features.
03
Includes configurable functions such as auto loading, clamping, cutting, and scrap handling.
04
Modular architecture allows scaling from single flyer to dual-station setups.
05
Built with proven components to ensure reliability and long-term durability.
06
Engineered for ease of use and smooth integration into production lines.
07
Offers PC or touchscreen control for efficient setup and operation.
08
Well-suited for both process validation and volume production deployment.
09
Optimized specifically for stator winding requirements in motor manufacturing.
10
Designed for consistent operation under standardized production conditions.
11
Allows integration of inspection, handling, and auxiliary process modules.
12
Focuses on repeatability, ease of maintenance, and future scalability.

Equipment Parameters

Model WMSO1-FLY WM02-200FLY
Stator Type Flyer winding stator Flyer winding stator Outer Inner
Stack Height OD φ250mm Max. ID φ 10mm Min. H 70mm Max. OD φ150mm Max. ID φ 10mm Min. H 70mm Max.
Wire Range (mm) φ0.2-1.2mm φ0.2-1.2mm
Spindle Number 1 2
Max Spindle Speed (rpm) MAX 600 MAX 600
Spindle Servo Motor Power (W) 3000*holding spindle, 3000* FLY spindle 3000*holding spindle, 3000*2 FLY spindle
Axis Positioning Accuracy (°) °) 1-3 arc-min 1-3 arc-min
Tension Range (N) 300g-3000g * 1 wire 300g-3000g * 1 wire
Spindle Speed (rpm) MAX 6000 MAX 6000
Controller JHY-3 JHY-3 Controlling Axis 32Axis 32Axis
Power Voltage 380V, 50Hz 380V, 50Hz
Consumed Power (W) 6500 9500
Air Pressure (MPa) 0.45-0.55 0.45-0.55
Program Storage ≤100 ≤100
Machine Size (mm) 1260(L)*900(W)*1900(H) 1800(L)*1100(W)*1900(H)
Machine Weight (kg) 480kg 580kg n • The key components of this series of machine are alimported from Japan with high relabity and durabity to greaty prolong the fetime of the machines n • Novel design, simple structure, strong rigidity, simple operation and easy maintenance n • Programmed by computer or touch screen, free to choose and easy to understand in English n • Unique design on the quick coupling fixture to save the time of changing different models n • Suitable for Integrated Stator winding and flyer winding n • Use precision tension unit with back tension control to make the wire more tidy when aligning n • With optional automatic loading and unloading function to qreatly save the time of winding n • Optional automaticstripping function (single wire) • n • Automaticallv damp, pull apart and remove the wasted wire n •