Segmented Stator Manufacturing Solution

JHY provides advanced automation solutions for segmented stator manufacturing, integrating stator component loading, bobbin assembly, segmented winding, stator forming, electrical connection, laser welding, inspection, and MES-based production traceability.

With specialized winding technology and intelligent manufacturing capabilities, JHY helps customers achieve efficient, stable, and flexible production for high-performance electric motors.

• Complete production line capability
• Automation integration capability

Solution Overview

Integrated Manufacturing Solution for Segmented Stators

Segmented stator technology provides flexible winding solutions for advanced electric motors, enabling optimized electromagnetic performance and efficient manufacturing.

JHY provides a complete automated manufacturing solution covering component loading, segmented winding, stator assembly, electrical connection, inspection, and production traceability.

The solution combines precision automation technology with intelligent manufacturing systems to ensure stable production quality and consistent performance.

Core Capabilities

Segmented Stator Winding

Advanced multi-station winding technology ensures accurate coil formation and stable winding quality.

Automated Stator Assembly

Integrated component handling and assembly processes improve production efficiency and consistency.

Precision Electrical Connection

Busbar insertion, terminal clamping, and welding processes ensure reliable electrical performance.

Intelligent Traceability

MES integration enables complete production data management and product tracking.

Manufacturing Process

Complete Segmented Stator Manufacturing Process

The production line integrates automated loading, segmented winding, assembly, welding, inspection, and intelligent data management to provide a complete stator manufacturing solution.

Process Flow

Core Manufacturing Technologies

Advanced Segmented Stator Manufacturing Technologies

Segmented Stator Winding Technology

JHY provides precision winding solutions for segmented stator structures, ensuring accurate coil formation and consistent production quality.

Key Features:

• Multi-station winding process
• Precision wire positioning
• Stable winding control
• High production consistency
• Precision Segmented Stator Winding

Stator Assembly & Integration

Automated assembly processes ensure accurate positioning and reliable integration of stator components.

Key Features:

• Component loading
• Bobbin assembly
• Stator positioning
• Automated handling
• Automated Stator Assembly

Stator Forming & Laser Welding

The automated forming and welding process ensures accurate stator geometry and reliable mechanical strength.

Key Features:

• Automatic stator rounding
• Laser welding
• Dimensional inspection
• Process control

Electrical Testing & Quality Control

Integrated testing systems ensure product performance and manufacturing consistency.

Key Features:

• Electrical performance testing
• CCD inspection
• Data recording
• Quality monitoring

Intelligent Manufacturing & MES

Smart Manufacturing System for Segmented Stator Production

JHY integrates MES data collection, electronic SOP management, and product traceability systems to achieve transparent and intelligent production.

The system supports:

• Real-time production monitoring
• Process data collection
• Quality data management
• Product history tracking
• Electronic SOP management

Solution Advantages

Why Choose JHY?

Complete Manufacturing Integration

From component loading to final inspection, JHY provides a complete segmented stator manufacturing solution.

Specialized Winding Capability

Advanced winding technology supports complex segmented stator structures.

Stable Production Quality

Automated processes improve consistency and manufacturing reliability.

Smart Factory Ready

MES integration enables intelligent production management and traceability.

Applications

Application Areas

Segmented stator manufacturing solutions are suitable for:

• Electric vehicle motors
• Servo motors
• Robotics motors
• Industrial motors
• High-performance motors。