Automotive Door Handle Antenna Coil Manufacturing Solution
JHY provides comprehensive automated manufacturing solutions for automotive door handle antenna coils, integrating component feeding, precision winding, laser welding, automated assembly, potting and curing, performance testing, and MES-based traceability.
Designed for automotive keyless entry systems requiring high coil accuracy, stable electrical performance, and consistent mass production, JHY combines precision winding technologies and intelligent manufacturing systems to deliver efficient, stable, and traceable production solutions.
Core Manufacturing Capabilities
Precision Coil Winding
Multi-axis automated winding technology ensures precise wire positioning, stable tension control, and consistent coil performance.
Laser Welding & Electrical Integration
Integrated wire stripping, laser welding, and inspection processes ensure reliable electrical connections.
Automated Assembly & Potting
Automated assembly of bobbins, terminals, cores, and housings with controlled potting and curing processes.
Intelligent Inspection & Traceability
Integrated vision inspection, electrical testing, and MES data management provide complete quality control and traceability.
Key Manufacturing Challenges
Precision Winding Control
Stable winding control ensures consistent quality for fine-wire and multi-turn coil applications.
Complex Component Assembly
Automated handling of bobbins, terminals, cores, and housings improves assembly accuracy and consistency.
Complete Manufacturing Traceability
MES integration enables production data collection, process monitoring, and complete product history tracking.
Automated Manufacturing Process
JHY integrates feeding, winding, laser processing, assembly, inspection, potting, and MES systems to achieve complete automation throughout automotive antenna coil production.
Process Flow
01.Component Feeding & Assembly
- Automated component feeding
- Bobbin and terminal assembly
- Core installation
02.Precision Winding & Welding
- Multi-axis winding
- Laser wire stripping
- Laser welding
03.Inspection & Potting
- CCD vision inspection
- Electrical performance testing
- Epoxy potting and curing
04.Marking & MES Traceability
- Laser marking
- DMC scanning
- Data acquisition
Smart Manufacturing & MES Integration
JHY integrates MES data acquisition, electronic SOP management, and traceability systems to enable digitalized automotive electronics manufacturing.
Why Choose JHY?
Complete Manufacturing Integration
Complete automation capability covering feeding, winding, welding, assembly, inspection, and traceability.
High-Precision Manufacturing
Advanced winding and assembly processes ensure stable performance and consistent quality.
Flexible Production Capability
Modular design supports various automotive coil structures and production requirements.
Automotive-Grade Traceability
MES integration supports automotive requirements for production data management and quality control.
Applications
JHY automotive antenna coil solutions support applications including:
- Automotive keyless entry systems
- Automotive electronic coil components
- Smart body control systems
- Automotive sensors and actuators
Looking for an Automated Antenna Coil Manufacturing Solution?
JHY provides integrated solutions covering winding, assembly, inspection, and smart manufacturing management, enabling high-precision, efficient, and traceable automotive coil production.
