Segmented Stator Manufacturing Solution
JHY provides comprehensive automated manufacturing solutions for segmented stators, integrating automated component feeding, bobbin assembly, precision segmented winding, electrical connection, laser welding, performance inspection, and MES-based production traceability.
Designed to meet the requirements of new energy motors, robotics motors, and high-performance industrial motors, JHY combines advanced winding technologies, flexible automation architecture, and intelligent manufacturing systems to deliver stable, efficient, and scalable mass production solutions.
Core Manufacturing Capabilities
Precision Segmented Winding
Advanced multi-station precision winding technology enables accurate wire control, stable coil forming, and consistent production quality for complex segmented stator structures, meeting the demanding requirements of high-performance motors.
Automated Stator Assembly
Integrated component feeding, bobbin assembly, and precision positioning processes ensure accurate stator assembly while improving production efficiency and manufacturing consistency.
Electrical Integration and Laser Welding
Busbar integration, terminal assembly, and laser welding processes ensure reliable electrical connections and robust mechanical structures for long-term product performance.
Inspection and Quality Traceability
Integrated vision inspection, electrical testing, and MES data management enable process monitoring, quality analysis, and complete product traceability throughout manufacturing.
Automated Manufacturing Process
Complete Segmented Stator Production Workflow
JHY integrates critical manufacturing processes into a complete automated workflow, covering component preparation, winding, assembly, electrical integration, and final inspection to improve efficiency and ensure stable product quality.
Process Flow
Component Feeding and Assembly
- Automated stator core feeding
- Automated bobbin assembly
- Precision component positioning
Precision Segmented Stator Winding
- Multi-station winding process
- Precise wire management
- Winding quality monitoring
Electrical Connection and Structural Processing
- Busbar and terminal integration
- Laser welding
- Structural dimensional control
Performance Testing and Traceability
- Electrical performance testing
- CCD vision inspection
- MES data recording
Smart Manufacturing & MES Integration
JHY smart manufacturing systems integrate MES data acquisition, electronic SOP management, production monitoring, and product traceability functions to enable transparent and digitalized manufacturing.
Through real-time manufacturing data collection, the system supports process optimization, quality analysis, and product lifecycle management, creating an intelligent and traceable production environment.
Applications
JHY segmented stator manufacturing solutions are widely applied in:
- New energy vehicle drive motors
- Servo motors
- Robotic joint motors
- High-performance industrial motors
Why Choose JHY?
Complete Manufacturing Integration
Complete automation capability covering component handling, winding, assembly, welding, inspection, and manufacturing data management.
Advanced Winding Expertise
Specialized winding solutions designed for complex segmented stator structures with high precision and stability.
Reliable Mass Production Capability
Automated process control and quality management ensure reliable, consistent, and long-term mass production.
Smart Factory Ready
MES integration supports production data management, process tracking, and smart manufacturing transformation.
Looking for a Segmented Stator Manufacturing Solution?
JHY delivers customized automated manufacturing solutions for new energy, robotics, and industrial motor applications, supporting customers from process development and equipment integration to intelligent mass production with high precision, efficiency, and traceability.
