Segmented Stator Manufacturing Line

Developed for the mass production of segmented stators used in electric vehicle traction motors and industrial motors, this solution integrates automated processes including component feeding, segmented stator winding, stator assembly, electrical connection, online inspection, and production traceability.
By integrating precision winding technology, intelligent assembly systems, and advanced process control, the solution ensures high consistency, stability, and production efficiency throughout the segmented stator manufacturing process. It effectively improves quality control capability and production throughput, making it widely applicable for the manufacturing of stator components for electric vehicle motors, industrial motors, and high-performance motor applications.

Product Details

Advantages

01

Utilizing high-precision winding technology, the solution ensures stable coil forming and consistent winding quality, meeting the requirements for mass production of segmented stators with different structures

02

Integrating automatic feeding, precise positioning, and modular assembly processes, the system improves production efficiency and assembly consistency.

03

Supporting critical processes including stator winding connections, terminal assembly, and welding, ensuring reliable electrical performance and long-term product stability.

04

Integrated with online inspection and production data management systems, the solution enables real-time monitoring of key process parameters and production traceability, improving overall quality control capability.

05

Supporting rapid changeover for segmented stators with different specifications, structures, and process requirements. Through modular design and parameter-based control, the production line achieves high adaptability for multi-model, low-volume, and high-volume manufacturing.

06

Through online inspection, process parameter monitoring, and production data tracking, the system enables effective quality management throughout critical manufacturing stages, improving product consistency and production reliability.