Automotive Valve Coil & Solenoid Coil Manufacturing Solution

Automotive Solenoid Coil Manufacturing Solution

JHY provides complete automation solutions for automotive solenoid coil manufacturing, integrating terminal processing, precision winding, coil assembly, welding, inspection, and MES-based production traceability.

The solution is designed for automotive electromagnetic components requiring high precision, stable electrical performance, and reliable mass production capability.

• OCV coil
• Solenoid valve

Solution Overview

Integrated Manufacturing Solution for Automotive Coil Components

Automotive solenoid coils are critical electromagnetic components used in brake systems, valve systems, and intelligent vehicle control applications.

JHY provides a complete automated manufacturing solution covering pin preparation, bobbin assembly, precision winding, welding, inspection, and final assembly.

Through advanced automation and intelligent manufacturing systems, JHY enables stable production quality and efficient mass manufacturing.

Precision Coil Winding

High-accuracy winding technology ensures consistent coil parameters and electromagnetic performance.

Automated Component Assembly

Integrated pin processing, bobbin assembly, and metal cover installation improve production efficiency.

Intelligent Traceability

MES data management enables complete production history tracking.

Key Manufacturing Capabilities

Complete Automotive Coil Manufacturing Process

Automatic Pin Processing

JHY provides automated pin material handling and forming processes to ensure stable terminal quality.

Features:

• Roll pin material feeding
• Automatic cutting
• Pin bending
• Dimensional inspection

Precision Coil Winding

Advanced winding technology ensures stable coil quality for automotive electromagnetic applications.

Features:

• Automatic bobbin loading
• Precision winding
• Coil assembly
• Electrical performance testing

Welding & Mechanical Assembly

Integrated welding and cover assembly processes improve product reliability.

Features:

• Resistance welding
• Metal cover assembly
• Riveting process
• Final assembly control

Inspection & Traceability

Complete inspection and MES systems support automotive quality requirements.

Features:

• CCD vision inspection
• Electrical testing
• Laser marking
• MES data collection

Automated Production Process

Automotive Solenoid Coil Manufacturing Process

Process Flow

Core Manufacturing Technologies

Precision Coil Winding System

JHY winding technology provides stable and repeatable coil production for automotive electromagnetic components.

Features:

• High precision winding control
• Stable wire tension
• Automatic process control
• Consistent coil quality

Terminal & Pin Processing

Automated pin preparation ensures reliable electrical connection and assembly accuracy.

Features:

• Continuous pin feeding
• Cutting and forming
• Automatic insertion
• Inspection

Automated Assembly System

Complete automation for coil, shell, and metal cover assembly.

Features:

• Shell loading
• Coil assembly
• Welding
• Riveting

Intelligent Quality Management

Integrated MES and inspection systems provide complete production traceability.

Features:

• CCD inspection
• Laser marking
• Data recording
• Product tracking

Applications

Application Areas

Automotive Brake Systems

• ABS
• IBS
• EPD

Valve Control Systems

• OCV
• Solenoid valves

Vehicle Comfort Systems

• Seat comfort actuators

Smart Manufacturing & MES

Intelligent Manufacturing & Traceability System

JHY integrates MES data collection, electronic SOP management, and product identification systems to achieve transparent manufacturing.

Functions:

• Production data collection
• Laser marking
• Product tracking
• Quality data management
• Manufacturing history traceability

Solution Advantages

Why Choose JHY?

Complete Coil Manufacturing Integration

From pin processing to final assembly, JHY provides a complete automated solution.

High Precision Production

Advanced winding and assembly processes ensure stable electromagnetic performance.

Automotive Quality Standards

Integrated inspection and testing support demanding automotive applications.

Smart Factory Ready

MES integration enables intelligent and traceable production.