Products
Magnetic Component Automation Equipment / Transformer / Production Line

Multi-Spindle Multi-Process Automated Winding Production Line

4/6/8/12/16 Spindles

Developed for high-volume precision transformer manufacturing, the system integrates multi-spindle synchronous precision winding, automatic wire arrangement, interlayer insulation tape application and automatic unloading processes. It provides stable and high-precision coil processing performance, ensuring product consistency and production reliability. The system is widely used for communication transformers, power inductors and related magnetic component manufacturing.

Product Details

Process Detail 01
Process Detail 02
Process Detail 03

Advantages

01
High-reliability motion components ensure stable machine operation and extended service life.
02
Optimized mechanical design provides high rigidity, easy operation and simplified maintenance.
03
Supports PC and touchscreen programming with an intuitive human-machine interface.
04
Quick-change fixture design reduces setup time and improves production flexibility.
05
Optional multi-angle wire guide configuration supports various bobbin winding applications.
06
Precision closed-loop tension control ensures stable winding processes and consistent coil quality.
07
Optional automatic loading and unloading functions enhance production automation.
08
Supports automated margin tape and interlayer insulation tape application for advanced winding processes.
09
Integrated wire clamping, wire break detection and waste wire handling functions simplify operation.
10
Optional cutting and trimming mechanisms accommodate various product processing requirements.
11
Servo fingers and wire feeding units enable processing of multiple wire types, including triple-insulated wires.
12
Password protection prevents unauthorized program and parameter changes.

Equipment Parameters

Model WM4-135
Spindle Number 4
Spindle Speed (rpm) 10000
Spindle Pitch (mm) 135
Spindle Servo Motor Power (W) 1500
Nozzle Bar Move Range X:200, Y:200, Z:200
Spindle Diameter (mm) Standard 10
Wire Range (mm) 0.02-0.40mm (for 0.4-0.8mm wire, add a pneumatic scissors unit)
Tape Kind 2
Wire Kind 3
Max Winding OD (mm) 55
Traverse Moving Range (mm) X:110, Y:150, Z:70
Traverse Speed (mm/sec) 200
Controller JHY-4
Power Voltage Single-phase 220V, 50/60Hz
Consumed Power (W) 3000/4500
Air Pressure (MPa) 0.45-0.55
Machine Size (mm) 1300(L)*1300(W)*1500(H)
Machine Weight (kg) 640kg