Products
Magnetic Component Automation Equipment / Reactor / Air Coil Forming

Automatic Ironless Coil Winding Machine

Electric Coil

Engineered for high-volume production of air-core coils, integrating precision winding, automatic wire guiding, automated unloading, and intelligent tape width control. The machine delivers stable and efficient coil forming and processing, improving product consistency and production efficiency, and is widely used in the manufacturing of reactor coils, filters, and various power magnetic components.

Product Details

Process Detail 01

Advantages

01
Optimized for air-core reactor coil manufacturing, meeting high-volume production requirements.
02
Precision winding control ensures stable coil forming and consistent product quality.
03
Automatic wire guiding improves winding accuracy and maintains consistent coil geometry.
04
Automated unloading enables continuous production while reducing manual handling.
05
Intelligent tape width control enhances insulation process accuracy and stability.
06
Supports various coil configurations for flexible applications in reactors and filters.
07
Stable process control ensures reliable performance during extended production cycles.
08
Automated process design improves productivity and optimizes production cycle times.
09
Well-engineered machine layout simplifies maintenance and facilitates production line integration.

Equipment Parameters

Model WM01-TP/ CT-01
Spindle Number 1
Spindle Speed (rpm) 1500
Spindle Servo Motor Power (W) 3000
Axis Positioning Accuracy (°) (°) 1-3 arc-min
Nozzle Bar Move Range X:215, Y:130, Z:135,
Position Accuracy (mm) ± 0.01
Wire Range (mm) φ0.8-φ2.3mm; max tension range (N): 600N
Tape Width Range (mm) 5mm-12mm
Efficiency (UPH) 144 pcs (CT: 25 s reference; actual output varies with wire diameter and turn count)
Traverse Speed (mm/sec) 250
Loading & Unloading Automatic discharge
Controller JHY-3
Power Voltage Single-phase 220V, 50/60Hz
Consumed Power (W) 5000
Air Pressure (MPa) 0.45-0.55
Program Storage ≤100
Machine Size (mm) 2815(L)*2080(W)*1800(H)
Machine Weight (kg) 960kg